TOOL SHOP
The tool shop uses both conventional machining tools and CNC machines.
Conventional metal turning machines are used for large series production of less complex parts, such as pins, stamping tools, flanges, etc.
LATHES R5, SU18, SU32, SUI63
- Maximum turning diameter: 400 mm
- Maximum turning length: 1500 mm
MILLING MACHINES:
FGU 32, Wanderer KFV2
- Maximum milling dimensions: 1,100 x 300 x 400 mm
GRINDERS:
ROTARY GRINDING MACHINE BU28-1000
- Maximum machined dimensions: diameter 280 mm
- Length 1,000mm
FLAT GRINDING MACHINE BPH 20N
- Maximum width: 200 mm
- Maximum length: 500 mm
FLAT GRINDING MACHINE MAS BRV 30/1
- Maximum width: 300 mm
- Maximum length: 1,000mm
DRILLING MACHINES:
BENCH AND COLUMN DRILLING MACHINES,THREADING MACHINES
- Maximum diameter of drillbit: 50 mm
SAW MACHINES:
BAND SAW MACHINE
- Maximum cutting size: 250×250 mm
SCISSOR CUTTING MACHINES:
NTE 2500/4B SHEET SCISSORS
- Maximum metal sheet cutting thickness: 4 mm
- Maximum metal sheet width: 2,500 mm
CNC MACHINING CENTRES:
MAS Quick 750
- X axis length: 750 mm
- Y axis length: 500 mm
- Z axis length: 500 mm mm
- Maximum table area: 1,000 × 640 mm
- Maximum table load: 400 Kg
ZPS MCFV100
- X axis length: 1,020 mm
- Y axis length: 600 mm
- Z axis length: 635 mm
- Worktable dimensions: 1,270 × 605 mm
- Maximum table load: 900 kg
- Max. turning diameter: 465mm
- Max. product length: 1000mm
- Spindle passage: 90mm
- Driven tools – max. speed 4000 rpm
PRESS SHOP
An integral part of our production is a press shop.
The key focus is on the production of cages for GUFERO seal rings and brake systems, production of washers, steel pipe and beam punching We use eccentric presses from 25t to 160t. We are also capable of designing and manufacturing press tools
LEN ECCENTRIC PRESS
25t – 160t
WELDING SHOP
Our welding shop is equipped with welding machines made by MIGATRONIC and FRONIUS.
We use MIG welding machines designed for MIG/MAG welding method used in medium and heavy industries. Welding power from 300 to 545 A.. These machines are equipped with a 4-roller wire feeder and with an internal welding wire feeder. Welding machines may also be used for automatic spot and stitch welding. As a standard feature they are equipped with ERGO welding torch and wire feed control built directly into the torch handle.
WELDING MACHINES – MIGATRONIC
| Power source | 305 C | 385 C | 445 C |
| Supply voltage | 400 V |
400 V |
400 V |
| Fuses | 16/10 A | 25/10 A | 40/25 A |
| Load factor | 170 A at 100% |
240 A at 100% |
265 A at 100% |
| Current ratio | 40-300 A | 40-385 A | 40-445 A |
| Idle voltage |
14-41 V |
17-43 V |
18-51 V |
| Protection class | IP 21 | IP 21 | IP 21 |
| Weight | 104 kg |
135 kg |
163 kg |
| Dimensions (cm) | 90x44x71 | 94x51x84 | 94x51x84 |
| Wire diameters | 0.6, 0.8, 1.0 |
0.8, 1.0, 1.2 |
0.8, 1.0, 1.2 |
WELDING MACHINES – FRONIUS
VarioSynergic 4000 CO2
- step-control up to 400 A
- synergistic operation controlled by computer
- capable of welding non-alloy steels – low-and high-alloy steels – and cored wires
- optimized for CO2
VarioSynergic 4000 with 400 A features a step-controlled and microprocessor-controlled MIG/MAG welding power source with integrated 4-pulley drive. Synergistic operation makes welding one of the easiest operations in the world. Just set the sheet thickness and the added material. Thanks to its robust construction and reliability, VarioSynergic is suitable for the production of heavy steel structures, machines and equipment, production of reservoirs, as well as for workshops and craftsmen.
VarioSynergic 4000 CO2 welds non-alloy steels, low-alloy and high-alloy steels as well as cored wires. Integrated wire feeder allows the machine to be used as mobile system. An integrated tool which is used to set and adjust the coil optimizes CO2 work.
- 30 – 400 A
- 35 % ED at 400 A, 100 % ED at 220 A
- 147,5 kg / 325.18 lb
- 3 x 230 V, 3 x 400 V
- Proces MIG/MAG
BASE MATERIALS:
- CrNi
- Aluminium
- Steel
RECOMMENDED AREA OF USE:
- Metal structures, architectural elements, locksmithing and blacksmithing
- Educational and training institutes
- Manufacture of railway vehicles
- Manufacture of industrial equipment and pipelines, assembly companies
- Manufacture of special vehicles/machinery
- Manufacture of equipment, reservoirs, machinery and steel industry
- Maintenance and repairs
TECHNICAL PARAMETERS:
| Power supply | 3×230 V |
| Power supply | 3×400 V |
| Power supply tolerance | +10%/10% |
| Power grid frequency | 50/60 Hz |
| Protection / Fuse | 35 A |
| Permanent primary power output (kVA | 7,6 kVA |
| Efficiency factor | 0,94 (400 A) |
| Efficiency | 78,6% (220 A) |
| MIG / MAG welding current range | 30-400 A |
| Switch-on time at 10 min/40 °C (104 °F) | 35% ED at 400 A |
| Switch-on time at 10 min/40 °C (104 °F) | 100% ED at 220 A |
| Switch-on time at 10 min/25°C (77°F) | 50% ED at 400 A |
| Switch-on time at 10 min/25°C (77°F) | 100% ED at 280 A |
| Idle voltage | 51 V |
| MIG/MAG operating voltage | 15,5 – 34,0 V |
| Switching stages | 3×7 |
| Protection class | IP 23 |
| Cooling | AF |
| Insulation class |
F |
| Dimensions: L x W x H (mm) | 890/460/945 |
| Dimensions: L x W x H (in) |
35.0/18.1/37.2 |
| Weight kg | 147,5 |
| Weight lb |
325.18 |
| Certification | CE |
| Safety class certification |
S |
CNC BENDING MACHINE TRUMABEND V130
- Max. press: 130t
- Max. stroke: 365mm
CNC PLASMA CUTTING
Specialized high-performance CNC cutting machine of the highest class with an integrated material table and working area of 2,000mm x 6,000mm.
It offers great dynamic properties, which predetermine the machine to be used together with the most demanding plasma cutting technologies of today.
KJELLBERG HIFOCUS 360I PLASMA CUTTING MACHINE
| Plasma source | HiFocus 360i |
| Cutting current at 100% load | 360 A |
| Marking current | 5 – 50 A |
| Cutting range | 0.5 – 80 mm |
| Punch thickness | up to 50 mm |
| Dimensions (L x B x H) | 1030 x 680 x 1450 mm |
| Weight | 517 kg |
| Plasma torch | PerCut 451 |
BASIC CUTTING PARAMETERS:
- maximum metal sheet size: 2,000 × 6,000mm
- dimensional accuracy of cut pieces: +/- 0.2mm
- we process sheets from 2.5 – 80 mm; we do not recommend sheets thinner than 2.5
- after burning, we clean, sandblast or grind the product in a drum
CNC LASER CUTTING CENTER COMBINED GF3015PLUS COMBI
Combined cutting center for cutting sheets and profiles with a maximum output of 6KW.
Sheet metal cutting:
- Max. sheet format: 1500x3000mm
- Max. sheet thickness: 25mm
Profiles cutting:
- Max. profile length: 6000mm
- Max. profile diameter: 220mm
- Max. profile thickness: 10mm
CNC SAW PROFILE CUTTING ADIGE TC 720CN
CNC cutting of closed profiles on a circular saw.
- Max. pipe diameter: 80mm
- Max. profile length: 7000mm
- Min. length of cut profile: 50mm
- Max. length of cut profile: 4500mm
MICRO-IMPACT MARKING
The TMP 1700/420 micro-impact system – one of the most cost-effective method of all pneumatic systems. It is a high-speed marking system.
